The semi-automatic “OMNI” series offers highly increased flexibility and production – the machine handles a large range of wire diameters and spool size.

The line is operator frendly, requires an operator but the number of operations the operator is required to do are limited; load the empty spool and hook the wire, and at the end of the process, cut the wire and hook it to the side of the spool.

The tooling holding the spools or wire baskets can be automatically adjusted electronically to compensate tor any tolerances in the wire diameter. The line is also equipped with a PLC to control all the functions and to signal status of the line or any alarm conditions. Like all Gimax respoolers, one of its main advantages is the capability of automatically detecting any error in the precision winding and to return to a point prior to the error so that it can be corrected.

  • One operator easily handles two machines

  • Automated discharge system for finished spools or coil without interfering with the operators

  • High degree of flexibility, Omni can handle many spool sizes and types

  • Large range of wire diameters

  • Precis1on layer or Random winding

  • Siemens integrated control system with Profinet communication protocol

OMNI

TYPE OF WIRE

Low carbon steel, stainless steel, flux cored wire, aluminium alloy wire, brazing wires

WIRE DIAMETER

From 0,8mm (0,032”) up to 2,4mm (0,094”)*

TYPE OF PACKAGE

Wire baskets, plastic spools (with or without grooves), fiber spools

SPOOL/BASKET FLANGE SIZE

From 100 to 350mm(4” to 14”)

MAX. LINE SPEED

35 metres / sec(6900 feet/min)

PAY-OFF REELS SIZE

Up to 700kg (1500lb) with flange size 760mm (30“)
Up to 1000kg (2200lb) with flange size 800mm (32“)
Up to 1500kg (3300lb) with flange size 1000mm (39“)

OMNI SAW

TYPE OF WIRE

Low carbon steel, stainless steel, flux cored wire, aluminium alloy wire, brazing wires

TYPE OF PACKAGE

Wire baskets, plastic spools (with or without grooves), fiber spools and coils (with or without liner)

SPOOL/BASKET FLANGE SIZE

From 100 to 435mm(12” to 17”)

MAX.LINE SPEED

30-35 metres / sec(6000 feet/min)

WIRE DIAMETER

From 0,8mm (0,032”) up to 5,0mm (0,196”)**

PAY-OFF REELS SIZE

Up to 700kg (1500lb) with flange size 760mm (30“)
Up to 1000kg (2200lb) with flange size 800mm (32“)
Up to 1500kg (3300lb) with flange size 1000mm (39“)

*2,4mm with aluminium and with flux cored wires, with solid steel and stainless steel, max. diameter is 2,2mm
**5,0mm with aluminium and with flux cored wires, with solid steel and stainless steel, max. diameter is 4,5mm

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